Twelve years ago, Jesse Hudson — a college administrator — asked if I could help develop a textile screen-printing curriculum for secondary and post-secondary schools to be used at the SkillsUSA state and national screen-printing competitions.Full Story
Screen Printing: Production
Digital computer-to-screen (CTS) imaging and LED-exposure technologies have brought much advancement to the screen-printing industry and, with it, confusion about screen- imaging and exposing choices.Full Story
Because of technology, today’s water-based inks present new possibilities for screen printers.Full Story
The elements of sustainability and what they mean to screen printers.Full Story
I visit many screen-printing shops around the country — both small and large facilities — and one of the biggest, and costliest, issues that challenges screen printers is working with white ink.Full Story
In the decorated apparel industry, shop owners always are looking for ways to level out their business cycle.Full Story
While the classic aesthetic of embroidery has traditionally dominated the customized headwear market, there still remains a significant place in the hat-decoration business for screen printing.Full Story
A look at how the distance between screen and substrate could make all the differenceFull Story
Along with the specialty-ink evolution, it’s interesting to see how the advances or applications of other technologies have helped screen-printing industry veterans get where they are today.Full Story
As an apparel decorator, I consider it my mission to deliver products to customers at prices they are happy to pay, all to meet my profit goals.Full Story
A mat-down screen helps to create a finished product with a soft-hand feelFull Story
When it comes to screen printing — specifically inks — I am often asked, “What’s new?” or “What’s trending?” My initial thoughts are, “What has been forgotten?” or “What hasn’t the customer seen?”Full Story
The consumer and retailers of today’s market have driven the textile embellishment industry to research and develop new technologies to meet demands. Those demands include more environmentally friendly inks and prints with a softer hand than that which traditional plastisol inks can provide.Full Story
In your screen-printing shop, if you’ve addressed issues dealing with time, workplace rules, staff and space, the good news is you’ve almost completed the path to smooth, efficient workflow.Full Story
Ensuring optimal workflow is an important aspect of profitability for your decorated apparel business. Unfortunately, problems inevitably will arise.
Throughout the decades, we have witnessed a tremendous transition in the white inks that we use every day. Basic inks have evolved, from plastisol and water-based, to the current non-PVC products on the market. Some market trends also have changed white textile screen-printing inks to bring us to where things currently stand.Full Story
Pretend for a moment that all the tasks needed to complete an order are nestled adjacent to a train track that circulates throughout your shop.Full Story
Customers want that decorated shirt, cap or bag and they want it now. Shop-to-market speed expectations are at an all-time high — especially with e-commerce players upping the ante — and today’s decorators are navigating the best ways to meet demand without sacrificing quality.Full Story
Computer-to-screen (CTS) imaging dramatically is changing the way we make screens for screen printing, similar to how photo emulsions changed the process years ago.Full Story
My father is a master carpenter, and I learned early on that doing the best job requires not only skills and training, but also the proper tools.Full Story
Pulling a squeegee on a manual screen-printing press and transforming a blank T-shirt into a colorful piece of commercial art is one of the most ubiquitous starting points for jobs in the decorated apparel industry...Full Story
My background is in halftone photography, and when I was using this old-school technology, it was imperative to have the proper light in the dark room where the film was handled.Full Story
It’s an eye-opening experience to think about how much specialty inks have evolved over the years and how the advances or applications of fringe technologies have helped screen-printing industry veterans...Full Story
Screen production is one of the most critical aspects in determining the final quality of your finished product.Full Story
With the return of warmer weather comes headwear season — and both are accompanied by a new profit opportunity for garment decorators.Full Story
In our world, we’re often asked why non-PVC products (such as water-based inks) are considered “green” and PVC plastisols aren’t. Is one truly friendlier to the environment than the other? Not necessarily.Full Story
There are many ways to decorate apparel, yet one — if not the main — issue always is the customer’s budget.
If there is one sure-fire way to lose clients in this industry, it is to sell them finished garments that fade after five to 10 wash cycles.Full Story
During the past two decades, there has been a push from different organizations — including environmental agencies and large sporting goods companies — to have traditional plastisol inks either modified or replaced.Full Story
From the day we started our textile screen-printing business in 2006, my father, Bob, and I knew an automatic press was in the cards. But as with everything else, we recognized that timing and planning were critical with respect to making the leap.Full Story
When trying to garner new sales for your apparel decoration business, it is important to have a complete portfolio of what you have done, can do and potentially could do.Full Story
One way to stand out from your competitors is to offer a process that they don’t, particularly with regard to printing placements. This will not only create a specific demand that can land you clients who appreciate higher levels of creativity and artwork, but it also can develop strong customer relationships that are built on a “can-do” mentality.Full Story
Decorating garments with flock is a technique that has been practiced for decades and could be considered the first real “special effect” for garment decoration.Full Story
People often ask me whether waste inks can be thrown in the garbage or flushed down the sink. The short answer is “No” to both disposal options.Full Story
Following is a brief explanation of the methods, and reasons behind them, when it comes to reflective-ink printing.Full Story
There are multiple ways to apply numbering to team uniforms, including sewn-on appliqué, heat transfer and CAD-CUT numbers, die cuts, direct screen printing and more.Full Story
In the last article of this series on controlling the variables of the textile screen printing process, I will review the factors surrounding flashing and curing procedures.
Many screen printers frequently ask whether textile inks will ever become PVC-free. That question usually is quickly followed by, “What are the alternatives to PVC plastisol?”
One of the reasons I like working in this industry is that it has a great mixture of art and science. There is a craftsmanship feel to it that is palatable on the production floor.
Thanks to ink manufacturers, these three prevalent fashion trends can easily be duplicated in your shop.Full Story
Finding someone with a good eye for color was a must for any busy print shop. One of the tools we found really handy was the color wheel. Using this tool can help you see the relationship of color and give you examples of how other colors can be used during mixing.
Screen printers have searched high and low for the perfect white ink. The truth is, good traditional screen printers can choose among a variety of white inks from each of the manufacturers, and each will work great if used for the appropriate purpose and under the right conditions.
New fabrics, weaves, treatments and different constructions all have become the norm in ladies apparel. There are art, screen and printing considerations with these fabrics that are important if you want to create a quality finished product that will maintain durability and have good visual appeal.Full Story
If you haven’t heard anything yet about light-emitting diode (LED) exposure technology, don’t feel too badly. While it has been a topic of discussion among tech-savvy screen printers for more than a year, it’s just now beginning to attract interest among apparel decorators in general.
For many new screen printers, a manual press is an entry-level purchase that they make when building their businesses. These workhorses are pretty simple machines, but there are some basic preventative maintenance chores that should regularly be performed to keep them working smoothly.
Now, we come to the remaining variables of the squeegee’s printing parameters, flood bars, flashing and curing. Here, we will continue with the actual squeegee applications.Full Story
So what are caviar beads (in screen printing terms) and how can they be used?Full Story
Five expert tips for screen printers to remember when trying to extend the usability of their inks.Full Story
In this installment, let’s consider the variables of the ink transfer/printing process found in transferring ink from the screen to the fabric surface.Full Story
Computer-to-screen technology offers increased speed, better detailing, the elimination of films and more for medium and large screen print shops.Full Story
In this installment of “Controlling the Variables,” I will review the effects of the frame and screen tensioning on the screen printing process.
Any time spent fixing a “bad” screen means you are losing money. Once a screen is on press, if the stencil breaks down, you are not being compensated for the time and materials it takes to reshoot the screen.Full Story
Textile screen printing inks have come full circle when you consider that water-based inks were among the first ink systems used to print garments. Now, some printers are switching from plastisol inks, the longstanding standard for screen printing, back to water-based systems.
As the cold season is coming, customers are stocking up on heavier garments like fleece. Here are some tips on how to improve prints on fleece.
If your shop is not efficient at making screens, you most likely are losing profits without even realizing it.Full Story
The sports may be different, but the stress levels and challenges have been the same. If you are thinking about getting into this service, or maybe you already have one or two of these under your belt, this article offers tips for you to pull off a successful print run.Full Story
The main obstacles to fast and efficient color matching involve educating customers, previewing and preparing the artwork properly, and using the right tools to modify or mix inks properly.
New screen printers — and even many experienced ones — eventually ask one common question: “What mesh count should I use for this job?”Full Story
I recently was reminded of an experience I had when interviewing for a plant manager position during my first year after being laid off from Disney.Full Story
In all the years I’ve been in the screen printing industry, I’ve only walked into a few shops that had well-maintained ink departments.
A printer’s goal is to make money. With that in mind, here are a few more practical tips that may be helpful as you continue to run your business.Full Story
Twenty years ago, Richard Sawyer saw a major need in the action sports industry for a full-service screen printing company that offered package programs.Full Story
Communicating with a customer or a vendor about printed colors may sound easy at first, but it can actually become a complicated chore without some sort of standard to measure against.Full Story
The adhesive type that is best for your screen printing shop depends on your needs.Full Story
Screen printers work with chemical systems daily. However, there’s been a big push to become more environmentally conscious, as well as reduce waste and the impact of the things we use.
This much we know: Ink trends generally follow fashion trends.Full Story
Printing onto sportswear used to be a straightforward affair.Full Story